BlackST wrote:
The drive that is developing bad sectors is probably going to fail : could be overheating, a power supply problem or a weak head/unstable recording (I bet this option).
The healty of the drives you mean at RAID start is a simple checking of the raid structure and maybe a SMART startus check, but if the drive has developed hard errors in the middle because of unstable recording, even SMART could be OK but the data is damaged (it happended to me many times).
HDDreg I think is useless.
Try hard imaging the drive with a specialised tool , don't expect to get the data back especially where HDDreg has worked, and, by the way, remember that such high density drives are more prone to develop defects and fail rather than lower capacity.
The drive must be re-certified , maybe could help but it's beyond your possibility if you don't have specialised tools. Don't rely on SW tools that claim are able to "regenerate surface" or "reallocate defects" if you want a reliable RAID system again.
Thanks for the info. I don't want to put this drive back into operation, only temporarily to get the data off onto a new single 1TB drive. I'm just going to let media tools do it's thing... Right now it says there are over 5000 hours remaining but I'm hoping that's going to change.