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WD5000AAJS with dead controller but no bios chip

June 14th, 2023, 6:46

Hi guys,

I got a WD hdd (WD5000AAJS) which has a shorted controller (PCB: 2060-701477-001 Rev A, Controller: 88i6745-tfj1) but the board has not BIOS chip (empty location). Can I just replace the controller or is there some firmware in it?

thank you in advance!

br,
george
Attachments
WD controller_resize.jpg
thermal camera image with powered on board (disconnected from hdd) - gets warm also when connected to hdd.

Re: WD5000AAJS with dead controller but no bios chip

June 14th, 2023, 7:06

Other than being 40c is there anything else that makes you think it's shorted ?

Re: WD5000AAJS with dead controller but no bios chip

June 14th, 2023, 7:51

Lardman wrote:Other than being 40c is there anything else that makes you think it's shorted ?


it gets very warm towards hot without connected to the rest of the hdd and also L2 measures dead short to ground in diode mode. 40c comes in seconds.

Re: WD5000AAJS with dead controller but no bios chip

June 14th, 2023, 8:19

Run the rest of the rail if L2 is shorted. Otherwise you'll have to regen from the SA if you have no access to the ROM.

Re: WD5000AAJS with dead controller but no bios chip

June 14th, 2023, 12:46

What's the deal with cameras these days? Are you all just a bunch of mechanics? Break out the multimeter (you know, it's that thing with probes) and measure the resistances and voltages at the power supply test points.

Re: WD5000AAJS with dead controller but no bios chip

June 15th, 2023, 8:39

Lardman wrote:Run the rest of the rail if L2 is shorted. Otherwise you'll have to regen from the SA if you have no access to the ROM.


what do you mean run the rest of the rail? also "regen from the SA" is greek to me :) please elaborate..

fzabkar wrote:What's the deal with cameras these days? Are you all just a bunch of mechanics? Break out the multimeter (you know, it's that thing with probes) and measure the resistances and voltages at the power supply test points.


regarding the thermal camera, I first measure for shorts then inject voltage on that line AND THEN I use the thermal camera to find the suspect (as most technicians who know their stuff do) - in this case there was no need to inject voltage as the line comes "alive" (i.e. there is no protection to stop it from getting voltage) directly from the power supply. We use thermal cameras as we often repair macbooks and iphones where a partial short on a cap would NEVER be found without a camera (i.e. 20mA draw). Please stop trying to be smart.

Re: WD5000AAJS with dead controller but no bios chip

June 15th, 2023, 9:33

If you need help, contact Nothwind (Dimitris) via PM or contact him at: http://www.northwind.gr

Regards/ Bosse

Re: WD5000AAJS with dead controller but no bios chip

June 15th, 2023, 10:48

mr_spokk wrote:If you need help, contact Nothwind (Dimitris) via PM or contact him at: http://www.northwind.gr

Regards/ Bosse


don't wanna waste some professional's time (yet at least).. the basic question here is will it work if I replace the controller and if it doesn't work (due to firmware missing) can this action damage the data?

thank you guys.

Re: WD5000AAJS with dead controller but no bios chip

June 15th, 2023, 11:10

f-bone wrote:what do you mean run the rest of the rail? also "regen from the SA" is greek to me :) please elaborate..
I'm not convinced the mcu is your problem. You're not going to be able to do anything without pro tools even if you did swap the mcu unless you can extract the rom for the original chip. Whilst in practice it shouldn't damage the data it theoretically could.

Re: WD5000AAJS with dead controller but no bios chip

June 15th, 2023, 11:13

Lardman wrote:
f-bone wrote:what do you mean run the rest of the rail? also "regen from the SA" is greek to me :) please elaborate..
I'm not convinced the mcu is your problem. You're not going to be able to do anything without pro tools even if you did swap the mcu unless you can extract the rom for the original chip. Whilst in practice it shouldn't damage the data it theoretically could.


thank you for your reply! last question before I hand over the drive to an expert. Lets say I swap the controller (I am almost sure it's dead as it get unsually hot) can the system read the firmware from the SA area and work (I googled a little) and if not what would an expert do to this drive?

Re: WD5000AAJS with dead controller but no bios chip

June 15th, 2023, 11:54

easy to fix with a donor pcb and regenerated bios

WD Marvell is enough for a fix + a new pcb ofcourse.

Re: WD5000AAJS with dead controller but no bios chip

June 15th, 2023, 11:58

sin wrote:easy to fix with a donor pcb and regenerated bios

WD Marvell is enough for a fix + a new pcb ofcourse.
I thought there was a problem with the authorisation servers for wdmarvell can the demo do enough?

Re: WD5000AAJS with dead controller but no bios chip

June 15th, 2023, 15:11

I think so if it can read modules and OP has a rom programmer.

I would not bother if after generation of rom the drive has some other in the SA, then write access to SA will be necessary.

Of-course a donor pcb too.

Oh by the way, How are you sir?
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Re: WD5000AAJS with dead controller but no bios chip

June 16th, 2023, 2:07

sin wrote:I think so if it can read modules and OP has a rom programmer.--
I'll take your word for it as it's been years since I looked at it.
sin wrote:Oh by the way, How are you sir?
--
Cursing myself for being unilingual as I would have like to have followed some of the livestream stuff on your channel :wink:

Re: WD5000AAJS with dead controller but no bios chip

June 16th, 2023, 11:01

guys you rock! I am now convinced the drive must go to an expert :mrgreen: :mrgreen: :mrgreen:

thank you for all your time and efforts, really appreciated.

Re: WD5000AAJS with dead controller but no bios chip

June 16th, 2023, 13:16

Lardman wrote:
sin wrote:easy to fix with a donor pcb and regenerated bios

WD Marvell is enough for a fix + a new pcb ofcourse.
I thought there was a problem with the authorisation servers for wdmarvell can the demo do enough?

The last time I tried to help someone with this problem, I found that the demo version of WDMarvel produced a corrupt ROM. Instead, I wrote my own tool.

http://users.on.net/~fzabkar/FreeBasic_W32/WD/wdROMreg.bas
http://users.on.net/~fzabkar/FreeBasic_W32/WD/wdROMreg.exe

Re: WD5000AAJS with dead controller but no bios chip

June 16th, 2023, 15:52

Lardman wrote:
sin wrote:I think so if it can read modules and OP has a rom programmer.--
I'll take your word for it as it's been years since I looked at it.
sin wrote:Oh by the way, How are you sir?
--
Cursing myself for being unilingual as I would have like to have followed some of the livestream stuff on your channel :wink:



Ah! so nice to hear from you. Dad was doing all those live streams. I usually don't interact much on the cam :D


Namaste Lardman and Fzabkar! :)

Wow...the tool sounds great!

To the thread starter. If you are willing enough. A group effort can help resolve the issue. Provided you have a mindframe to experiment and the will to tinker at the cost of your data.
Professional tools would have been much better for an instant resolve considering the SA and Heads are ok.

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Re: WD5000AAJS with dead controller but no bios chip

June 20th, 2023, 1:07

f-bone wrote:Hi guys,

I got a WD hdd (WD5000AAJS) which has a shorted controller (PCB: 2060-701477-001 Rev A, Controller: 88i6745-tfj1) but the board has not BIOS chip (empty location). Can I just replace the controller or is there some firmware in it?

thank you in advance!

br,
george

If you will lucky enough and you will get pcb with same version of fw that your pcb had plus it will be from same capacity drive - drive will start without any problems.

Re: WD5000AAJS with dead controller but no bios chip

June 20th, 2023, 10:58

sin wrote:I think so if it can read modules and OP has a rom programmer.
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Hello Sin, do you mean MCU programmer?

Re: WD5000AAJS with dead controller but no bios chip

June 20th, 2023, 15:38

No i mean Minipro NOR FLASH rom programmer. However you would also require 2 resistors to activate the 8pin soic pads on WD MCU donor pcb and a SOIC ROM IC to situate the program into the chip.

You can try Fzabkar's program too, i guess with his program you wont need the above.
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