Thanks for the replies!
pepe wrote:most likely heads (and maybe surfaces) are bad. Drive cannot load controller fw.
I'm leaning towards a board fault because I also get a single "ü" on serial with the board removed entirely from the drive, which ought to eliminate both head & surface issues.
The working drive I have still produces a Rst message when the board is removed from the drive.
SWM wrote:You can supply power to the HDD with the "U" key pressed in the terminal.
No change I'm afraid, tried upper & lower case, holding down during power on and also trying to press same time & immediately after.
SWM wrote:You can carefully unsolder the flash chip [...] should cause a bootcode from the processor - checking your serial connection.
My soldering skills are not up to the task for that and the guy I know capable of it is out of the country.
Is the purpose of this to verify the serial debug? I feel that this part is fine given that both Tx and Rx work fine on the working drive. Are the serial pinouts & voltages consistent on the entire 7200.11 series?
Is the "ü" itself perhaps some kind of bootcode or panic message, akin to a POST? I tried searching for that and it's hex/binary equivalents but found nothing. It does feel very odd how it immediately outputs this every single time and that it's such a short single-byte payload. A digital form of "nope".

SWM wrote:Or measure the presence of +5V -5V on the contacts in the hermetic block (If fzabkar helps.

).
Probing sounds like the only option left but unfortunately try as I might I couldn't find any useful pin-outs for reference.
What does seem odd is the serial debug failing while SATA is still able to communicate with the MB. Seems kinda backwards. If it weren't for that I'd suspect that either the flash or microcontroller were broken (i.e a completely dead board), but with SATA at least sending Manufacturer Info etc there's some brains on the device still working & responding to SATA requests.
The only thing that I can think of is maybe that the "4gb ST_M13FQBL" default part of the firmware is baked into a ROM or the controller itself, and the serial debug part is provided by code on the flash that is initialized just after that point. If that were the case then a corrupt or broken flash would break serial while still responding to SATA (albeit incorrectly). I may try flashing it tomorrow just out of desperation, provided it'll let me given that it's identifying incorrectly.