Thanks PCimage.
I thought as much. SMART keeps on kicking in after every reboot even after setting up windows.
After rebooting, i tried to format the full partition using the NTFS format using XP setup. At 52% it stopped.
Now i tried to partition only 25Gb of the 60Gb and the NTFS format completed. Setup is copying the files and now i hope the system will reboot properly. but i beleive that i have given the HDD a fatal blow with a LLF.
I'll have to replace the drive then. and thanks for the reply PCimage...