Hi,
counting_crows wrote:
Few head failures. Most have bad sectors / weak sectors.
My suspicion is that the "bad/weak sectors" may be due to bad heads, especially when you said this...:
counting_crows wrote:
some with bazillions of weak sectors...
For such new drives, the super-paramagnetic effect ("demagnetization") would not be expected - hence I was looking for other problems which can cause
apparent weak sectors, but without being a problem with the media itself. Unless you find the
real cause of some of these drive problems (e.g. change the head stack and see if the problems were due to head degradation of some kind) then everything else is a guess... We need
data (no pun intended

) about the real cause of the problem...
counting_crows wrote:
Vulcan, thank you for the link. Unfortunately it requires subscription, so i cant get it. If you have it, would you please be kind enough to post?
Oh! Sorry about that - I must be lucky to have access to that link

I will try to find a different public link... [Edit: Found one, see below]
Vulcan wrote:
One specific failure mode which may fit for a hot country with air conditioning, is head corrosion (e.g. not enough airflow [due to not being used] allowing moist, non-moving air to affect the heads).
counting_crows wrote:
Since we have air conditioning, the humidity is less. So in reality, this is better than places without A/c where humidity and moisture will be more.
I have seen humidifiers being used with a/c units, which is where my suspicions were... Do you have a long-term humidity recorder, where the disk drives are, just to be sure?
counting_crows wrote:
My storage conditions are better than manufacturer specifications for my drives.
Unfortunately you cannot know that

Without a gas chromatograph to check for airborne chemical ions, it is impossible to rule-out something in your environment, which causes a problem when allowed to stay around the disk drive heads for long periods. For example, I know of one specific chemical which causes GMR (i.e. read) heads to become desensitized over time (it affected one of my customers.) This is why I said that we're all guessing, until there is some
data about what the problem is, with your disk drives e.g. demagnetism, or heads, or bearings etc. and I don't like guessing
One "common factor" with these disks is your storage environment, but as I said, that's just a guess, and no-one can confirm or deny that, without finding the true cause of the read failures with one of your "problem drives"...
Good luck!
Edit: New link for the study into disk drive failure modes
http://hebb.mit.edu/people/jfmurray/publications/Hughes2004.pdf