koolance wrote:The problem is not with my windows operating system
Please read my reply carefully again, and you will see that I never suggested that

koolance wrote:i have tried my drive at list on 4 PC.
Ah! Now you are starting to give some new information (I guess you mean "least" instead of "list"), although it is not the detailed information which I asked for. That is a shame, because I lose interest when people ask for help, but don't answer my questions

koolance wrote:When it came it was not working
But you did not answer my questions on the history of the drive, including when the problem first started etc.

You also can't say "not working" - that is too vague for anyone to know what you are saying...
koolance wrote:So seems it is mbr sector issue on a HDD
Your first posting also said you were getting MD5 mismatches on files saved to the disk. Since files are not saved to the MBR, then any "problems" cannot be clearly limited to the MBR IMHO, although that is the first issue where I would
start to look at what is happening (if I was trying to solve this), since you say that writing a new MBR stops "the problem". You might find that after investigating one problem, that there is another one also (e.g. one problem affecting the MBR & one problem affecting other files); I think that is unlikely, but don't rule out the possibility.
I'm wondering if an MBR virus should also be considered as a possibility, if writing a new MBR fixes the problem (temporarily)...? It would need more time, effort & detail from you, to explain the exact steps between "no problem" and "problem" (and preferably creating a minimum test case) in order to explore this and other possibilities.
As far as I can tell, since you are formatting the disk (several times?), then you don't care about the data. Therefore I think that your aim is to somehow make the disk usable & reliable. Please give more explanation if that is
not your aim. I'm surprised that just fixing a disk, without data recovery, is worth investigating...
Let me be clear - the vague and unhelpful information I have seen so far, does not make me want to spend much time on this issue IMHO. Therefore I will give some brief answers below, and then I'll let you wait for help from someone else, since you don't want to answer my questions.
koolance wrote:Can you please clarify, how can i get corrupted data and post in here, what tool is recommended
I think you are asking which tools can be used to capture a copy of the (expected to be) corrupt MBR, to allow for more review? If so, then make sure to capture the MBR before
and after running TestDisk to replace the MBR (since that is your temporary "fix"), to allow for comparison between the 2 versions of the MBR.
Most hex dump tools can also read physical sectors e.g. WinHex, HxD, Tiny Hexer etc. are just a few examples. You can also use the MS "Sector Inspector" command line tool from the link below, if you are running Win2k or later. I recommend that you install it (or any other hex dump tool) onto a different disk in the test PC, since you report that you cannot rely on the integrity of files written to the "problem" disk:
http://www.microsoft.com/downloads/en/details.aspx?familyid=dd3ef22a-a586-4079-9489-c3ea14573fc4&displaylang=enThe basic output from running that utility (no parameters) and redirecting the output to a file, will include the raw hex, and interpreted, versions of the MBR for you to see.
Good luck.