workshop wrote:
I have posted a reply, but it needs to be checked, (I assume because it has several links in it)
Yes, it'll be held in moderation to check for spam links. That post will probably appear somewhere above mine, as it'll be timestamped with the time it was originally posted.

Thanks for that SMART data. Despite that mention of "warning" from HD Tune pro for attribute 5, I believe it is being fooled by the raw value which you mentioned of 65527. Look at the "cooked" value - it is still at 100.
Drives could still show a "cooked" value of 100 for attribute 5 even with a very small number of reallocated sectors. That could be the situation here, since attribute C5 (hex) has a value of 1, so it is possible that the drive has 1 (G list) reallocated sector in reality (although for complex reasons it could be slightly higher, due to what attribute C5 actually measures,). Attribute C6 (hex) being 0 is a good sign.
So in summary, I believe the raw value shown here for attribute 5 is either a bug or an unusual, but deliberate decision by the drive f/w (which is not prohibited by the spec), but either way, does not seem to be the actual number of reallocated sectors (due to the cooked value being 100). The drive
might have 1 (or a few) reallocated sectors, but whether such a drive can be termed "faulty" or not, depends on the definition which is being used of a "fault".
It'll be interesting to see those links (when they appear), to see the other discussions about this.
FYI, if we believe the raw value (!), the load cycle count is high, relative to the number of power-on hours (averaging one load cycle per minute, by my calculation) - that probably indicates that the drive's idle timeout is set too low, although a f/w bug here is also possible. You might want to investigate this further.