Young Tech wrote:
I have good connections with salesagents that markets agere and I hope to receive a datasheet on th ms453 chip. Could you confirm one thing for me? My ms 453 gets very hot when the power is turned on, and within a few minutes it starts to cool down, that is a positive sign that it might be the ms453 chip that is broken on my board..
Hey young fella...I used to be a young tech myself.

The MS453 is not necessarily the problem. I noticed mine running a bit hot, but my rule of thumb has been the finger test. If you can keep a finger comfortably on the device, it ain't too, too hot. I've seen power transistors so hot you could fry eggs on their heat sinks, and they kept on chuggin'. In fact, my MS453 ran hot and cooled off like yours.
The MS453 is the encoder/decoder for the digital data, as far as I can make out. Data being written to and read from the disk must be in a certain format. The preamp takes care of decoding the head select signals from the processor and the recovery and writing of head signals.
The reason I say that is based on the lines I have traced from the MS453. They go directly to the preamp, which is mounted on the head positioner, as do several lines from the processor. The RDN and RDP lines, which are the read channel data from the preamp go directly to the MS453. I know the RDN/RDP signals are an unencoded signal from the disk after it is amplified and conditioned by the preamp. The fact that they go directly to the MS453 from the preamp means the MS453 is the decoder of the PRML-encoded data.
The 80 gig version has a separate flash RAM chip, but I haven't seen one on this model. The Maxtor manual specifies that the processor takes care of heads select and start/maintenance of spindle motor/voice coil motor.
The processor does not take care of the encoding/decoding of the PRML coded data to the head preamp, however, and the MS453 is the only chip in between the processor and the preamp that could. Also, Agere is in that racket.
If the MS453 is running hot, it could be a problem in the preamp, which is more likely. These chips work on a basis of sourcing and sinking. Sourcing is a reference to supplying current to another device and sinking refers to a device acting as a load for another device. If a condition exists in the preamp that is causing a higher amount of current to flow than normal, the MS453 will be forced to supply more current than it would like, hence the heating. If the MS453 was creating an overcurrent situation, that would also cause it to overheat, but the Maxtors have a history of preamp problems and I would guess the problem is there.
Young Tech wrote:
I have some q's that you might answer faster than it takes for me to read about it. Is there any calibration data that might differ between diffrent samples? Or is it possible to exchange pcbs and through that, repair the device?
I'm no expert yet, but from what I've learned, the PCB's are pretty well interchangeable between drives of the same family. That doesn't mean that swapping them will solve your problems. In Maxtors, part of the boot firmware is kept in the processor ROM and part is kept on the service area of the disk. It's not clear to me yet that all models of the same family use the same processor ROM. I don't know if Maxtor uses the same ROM for a drive with one platter and two heads as it does for a drive with 3 platters and 6 heads.
It seems to me, however, that the families of drives like the Rigel family, were designed for future expansion and may use the same processor ROMS. Maxtor even suggests in their Rigel family manual, that the preamp MAY have the capacity for 8 heads, even if it's on a device with only two heads. I do know there is a difference between the microcode stored on disk between families, but I don't know if that extends to boards.
Recalibration would be a function of the servo formatting on the disks and the processor ROM. From what I've read, part of the 2 meg RAM buffer is partitioned as a scratch memory for the processor. That should mean the firmware on the disk is read and stored in the RAM buffer. I'm pretty sure DSP's have their own memory area, don't they? If that is the case, then the rest of the PCB should have nothing to do with recalibration.
I have read that not all PCB's are interchangeable in the same family but I don't see why. They all use the SH6770C spindle/voice coil motor controller and the MS453. They use the same mosfet setup to drive both motors. They all use a 176 pin DSP. The only thing that could differ is the ROM on the processor and the firmware on disk. I don't see why they would vary firmware between processors because that's the idea of keeping part of it on disk, since it's more accessible.
I found a 5T060H6 recently and there are several differences between it and mine, even though they were made in Singapore only two months apart. The 'unique' is different, as are the letter sequence and the number on the 40-pin connector. Even the processor is a different variety of TI DSP. I put the newer board on my drive and it spun the spindle motor up fine, but the old problem persisted. The fact that the motor spun up is encouraging because it's the processor ROM that controls the motor initially. The Maxtor motors don't use Hall effect sensors on the motors for feedback, all the startup motor control is done from data supplied by the processor ROM and intelligence built into the SH6770C controller.
Young Tech wrote:
I think the DSP might be very similar to the other DSPs TI manufacture.. if so, one should be able to connect an emulator and through that chech what te DSP is doing and if it's working properly. It's a bit of hard work, but I have the tools. (I also have a 4 ch 4 Gsamples Oscilloscope, so I can check if you and I have the same signals, and in that way we maby can help each other?)
Sounds good. I'd like to get a sampler scope setup for my PC if I can get one that is affordable. I have checked your theory somewhat and have done some similar reasoning re the TI DSP. I focussed on the 176 pin DSP's but so far I haven't found anything close enough. I spoke to someone at TI who indicated these DSP's were made specifically for Maxtor.
If you look at the layout, it makes sense. All the ATA connector inputs go to one side of the chips pins. All the RAM buffer pins go to another side. The third side is for the preamp, the SH6770 motor controller and the MS453 encode/decoder. The fourth side takes in the clock crystal and a few circuits I haven't traced yet. It seems to have been designed especially for the Maxtor board layout.
You would think, however, that a DSP is still a DSP. Hard drives differ somewhat from most applications in that their input is a 16 bit parallel data bus with a few control and address lines. Their output is serial, however, for data, and they have a few control lines as well for the preamp and motor controller.
I haven't finished my drawings yet, but maybe if i sent you a copy, the DSP portion would make more sense to you.
Young Tech wrote:
I think you should be very careful to take apart the hdd, since just small dust psc may ruin the whole disc. I have access to a clean-room for this, but if you have detailed pictures from your hdd I would very much appreciate if you share them.
I appreciate what you're saying and I'm cognisant of the dangers. I have been keeping tract of the surface on the upper, exposed platter and I don't see any scratches on it yet. I have run the drive a lot since having it open and it hasn't crashed. Another fellow revealed that he took his apart, fiddled with the heads to unstick them, and his drive had not failed in the year after.
I don't have a digital camera but I may be able to borrow one. I don't mind sending my circuit drawings once I have cleaned them up.
Quote:
My last way out of this would be to get an exact copy of the hdd, and then in a clean room exchange the discs in it. But first I have to find one, then I can check if it's enough to exchange the PCB or not, then I can change the dics..
changing the platters onto a good drive is an option I am considering. There may be a problem with that too. You have to realize that different models may have different servo formatting on them. I don't know. There's an awful lot to think about. I'm trying to find out more about the problems involved with mechanically realigning the platters once they have been removed.
It would be easier to change the head/positioner assembly than to change the platters. There is a good article on this site on changing heads.
Quote:
If you have more specs on the other components, please share, I will try to get samples of the ms453 so I can exchange mine. shall I get two? one for me and one for you??
I would appreciate a copy, but while your at it, try to get a copy of the preamp. It's an Agere and the numbers on it are: 541008D6/63109741. I have partially traced it and the six heads connect directly to pins 15 to 38 of that chip. There are 4 conductors per head and they run consecutively from pin 15 starting with the head on the top platter. The rest of the pins are +5v, -5v, gnd, and the data channel (read/write) with head select lines. Since it has an 8 head capability, it requires 3 select lines.
Young Tech wrote:
keep up the good work, I presume you aren't from sweeden as I am, or we could meet and work together. I hace 5 years of vacation pics on my disc plus work worth a couple thousand dollars, so I really whant to save my discs.. (my backup disk broke 3 days before this... I hate my bad luck)
No...I'm from the west coast of Canada, being born in Scotland, I still want to meet Agnetha Faltskog of ABBA...so if you can help me...

Not many women have turned me on with their voice alone, but she is one of them.
Be patient!! The worst thing you can do is rush the recovery. Even if it takes you a year, don't take chances. I plan to use my oscilliscope to see what signals are available on my working drive and compare them to the bad drive. I'll share them with you when I get them, but I don't have a digital camera.