niddo wrote:
don't ever rebuild without backing up, if another disk fails whilst backing up you have a problem, if it fails whilst rebuilding an array, you have an extremely expensive problem that only proffessional DR companies can help you with!
I concur: a rebuild puts more stress on the remaining drives and may cause for additional block remapping on the drives, potentially maxing out the P-List before all blocks are read and the resync is completed, causing a second drive to fail and for the array to die. Always have a recent backup before a rebuild...
Of course, if the array is full, then the backup process may just lead to the same issue, but hey, at least you've got some of the data.
-brendan