BlackST: Thanks for the advise, I'll remeber that.
rchadwick: I don't think stss encouraged me to do anything, I asked for some advise on this drive, I am planning on doing a head swap with? About the book, why not make it a sticky then?

I'm sure that other users that DO have 'some' knowledge, and have proven to themselves that they are able to perform the head swap, would appreciate it.
Just some background on where I come from in the forum/IRC/fidonet scene.
I used to be a @ on some really old IRC channels, before www existed. I provided loads of info, that was repetitive, and I gave huge to the people in the community that needed it, and we all seen people come and go over the years it becomes a cycle of patterns. you get to know the feeling of the people that make a quick poke in, ask a Q, get nasty if no one answers them before someone else posts..., then exits, stage left...
jerkykid: I have been down the same path, viewing scott's video's (Which are very informative), and from this I realized that I have the skills needed to perform this, IMHO, if it's a simple head swap, and no issues with swapping the PCB, and bad sectors match from the P/G List, as I will be re-inserting this to the RAID array, in a degraded state. Ouch!
stss: I appreciate your post, This is exactly what I have heard regarding the head alignment, and thanks for confirming this..
Also, thanks for the extra details on the paper trick and the dust issues, I was going to use the paper method at first, but couldn't figure out how it could be used without damaging the heads in the process.. so i made my own tool that I adjust depending on the spacing of the heads/platters

Rendered